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home > Jay Canale's forged gold bangle bracelet project.
Jay Canale's forged gold bangle bracelet project.
Scap to be melted
Scap to be melted 1
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Scrap to be melted 2
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Tools of the trade 1
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Crucible for melting the gold and ingot mold for the pour.
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Scrap is placed in the crucible and flux is added.
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The gold is then heated.
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The heat melts the gold into a liquid form.
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The gold is then poured into the ingot mold's largest opening.
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Once the ingot mold cools it is opened to inspect the pour.
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Looks pretty good!
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Inspecting the ingot you can see some inpurities, but I think it will work out fine during the forging process. The sprue is then removed and the ingot is softened for rolling.
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The rolling mill is used to flatten and to make the ingot longer.
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The ingot is placed in the mill and the rollers are adjusted to give the correct thickness I want.
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The ingot coming out of the otherside.
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The ingot is flattened on it's sides to give a square shape.
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The ingot is heated several more times and then rolled through the rolling mill a few more times.
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Measurements are made for the correct length.
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I need at least 6 to 7 inches to make the size I want.
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Again the ingot is heated and then rolled through the rolling mill a few more times to get the length I need.
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Perfect length!!
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The ingot is then shaped into a circle and the ends are soldered together.
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The ingot is then shaped on the bracelet mandrel and cleaned with a wire brush.
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Looking much like a bracelet at this point!
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The bracelet is measured and marked with a sharpie. I want four sides to this bracelet.
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I will hammer the bracelet in the areas between the black markings.
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The shape I want is to be wide in the middle and to taper at the ends. This will give a square look to the outside with a round look in the inside.
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It's rough, but this is exactly what I am trying to achieve.
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The bracelet is sanded, buffed and then high polished.
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Finished Shot #1
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Finished Shot #2
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Finished Shot #3 : Notice the square look with the round look inside.
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