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Scap to be melted 1 |
Scrap to be melted 2 |
Tools of the trade 1 |
Crucible for melting the gold and ingot mold for the pour. |
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Scrap is placed in the crucible and flux is added. |
The gold is then heated. |
The heat melts the gold into a liquid form. |
The gold is then poured into the ingot mold's largest opening. |
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Once the ingot mold cools it is opened to inspect the pour. |
Looks pretty good! |
Inspecting the ingot you can see some inpurities, but I think it will work out fine during the forging process. The sprue is then removed and the ingot is softened for rolling. |
The rolling mill is used to flatten and to make the ingot longer. |
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The ingot is placed in the mill and the rollers are adjusted to give the correct thickness I want. |
The ingot coming out of the otherside. |
The ingot is flattened on it's sides to give a square shape. |
The ingot is heated several more times and then rolled through the rolling mill a few more times. |
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Measurements are made for the correct length. |
I need at least 6 to 7 inches to make the size I want. |
Again the ingot is heated and then rolled through the rolling mill a few more times to get the length I need. |
Perfect length!! |
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The ingot is then shaped into a circle and the ends are soldered together. |
The ingot is then shaped on the bracelet mandrel and cleaned with a wire brush. |
Looking much like a bracelet at this point! |
The bracelet is measured and marked with a sharpie. I want four sides to this bracelet. |
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I will hammer the bracelet in the areas between the black markings. |
The shape I want is to be wide in the middle and to taper at the ends. This will give a square look to the outside with a round look in the inside. |
It's rough, but this is exactly what I am trying to achieve. |
The bracelet is sanded, buffed and then high polished. |
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Finished Shot #1 |
Finished Shot #2 |
Finished Shot #3 : Notice the square look with the round look inside. |
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